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Home >> Product >> Fermenting Series >> REACTION KETTLE
REACTION KETTLE

VIDEO

DESCRIBE

Usage
This equipment is used in the process of hydrolysis, neutralization, crystallization, distillation and evaporation in pharmaceutical, chemical, food, light and other industries. It can use SS304, SS316L, Titanium, Hastelloy, PTFE lined and other materials to manufacture. Several mixing types are available, such as anchor, frame and oar, etc. Cycloidal pinwheel reducer, variable-speed reducer and others could be applied in the rotating mechanism. The sealing device can use machines; Sleeve, semi-tube and coil pipe structure can be used in heating and cooling. There are several heating modes, such as steam, electric heating, heat conduction oil, etc. In order to meet different requirements of acid-and alkali-proof, high temperature resistance, wear resistance, corrosion resistance and others under different working environments, reaction kettles can be designed and manufactured based on clients’ requests.

Structural features
The reaction kettle is composed of kettle body, kettle cover, agitator, heating jacket, supporting and driving devices, seal devices, and etc. and equipped with electric heating rods.
Considering clients’ different producing technology and operating conditions, usually mixing patterns are divided into anchor, propeller, turbo, push or frame. The support seat has two kinds, hanging or back supporting type. There are holes for oil in and out, venting, and temperature monitoring in the jacket. At the bottom of the kettle, there is a discharge hole.

Operating requirements
1.Materials of the reaction kettle are heated by jacket.
2.The vent pipe installed in the upper part of the jacket should be unblocked.
3.Oil should be slowly heated, especially in the first warming period, you should pay attention to preventing oil and steam from blasting boiling.
4.If there are no materials (heat absorbing medium) in the kettle, don’t heat jacket for testing.
5.The heating speed and insulation status (on/off) can be adjusted by valves or temperature controller.

Technology Parameters

type Nominal
Capacity
Actual
Capacity
Electro-
thermal
Power
L
Oil jacket
Volume
mm
The size of the pot
mm
Jacket size
External size Base screw hole central distance mm Base screw hole quantity
and size
Reducer Model Electrical
Power
n/K
Mixing
Speeds
Weight
DFG50 50 78 4×2kw 96 φ400 φ600 φ824×2015 φ750 4×φ14 M3 1450/1.1 80 270
DFG100 100 127 6×2kw 127 φ500 φ700 φ1004×2120 φ894 4×φ16 M4 1450/1.1 80 340
DFG200 200 247 6×3kw 200 φ600 φ800 φ1104×2310 φ960 4×φ16 M4 1450/1.5 80 520
DFG300 300 327 6×4kw 218 φ700 φ900 φ1208×2495 φ1098 4×φ18 M4 1450/2.2 80 700
DFG500 500 509 6×4kw 269 φ900 φ1100 φ1468×2695 φ1328 4×φ20 M6 1450/2.2 80 930
DFG1000 1000 1017 4×2kw 400 φ1200 φ1400 φ1896×3110 φ1696 4×φ22 M6或M8 1450/3或1450/4 80 1610
DFG1500 1500 1703 4×2kw 500 φ1400 φ1600 φ2050×3700 φ1850 4×φ22 M8 1450/4 80 1920
DFG2000 2000 2244 4×2kw 600 φ1500 φ1700 φ2150×3975 φ1980 4×φ20 M8 1450/4 80 2295
DFG3000 3000 3056 4×2kw 800 φ1600 φ1800 φ2250×4250 φ2050 4×φ25 M10 1450/4 80 3020
Specification(L) Diameter of internal tank(φmm)
Diameter of jacket(φmm)
Motor power(KW) Reducer Model Rotation speed of blending Remarks
30 400 500 0.6-1.1 M2 60-80
50 500 600 0.6-1.1 M3 60-80
100 550 650 1.1-1.5 M4 60-80
150 600 700 2.2 M6 60-80
200 650 750 2.2 M6 60-80
300 800 900 2.2 M6 60-80
500 900 1000 2.2 M6 60-80
800 1100 1200 4 M8 60-80
1000 1200 1300 4 M8 60-80
1500 1300 1400 4 M8 60-80
2000 1400 1500 4 M8 60-80
2500 1400 1500 7.5 BLr7.5-4-13 90
3000 1400 1500 7.5 BLr7.5-4-13 90
3500 1400 1500 7.5 BLr7.5-4-13 90
4000 1500 1600 7.5 BLr7.5-4-23 63
5000 1600 1700 7.5 BLr7.5-4-23 63
6000 1800 1900 15 BLr15-5-13 100
8000 2000 2100 15 BLr15-5-13 100
32000 3000 3200 37 BLr450-11-13 50-100